Automation & Instrumentation

Plant Automation

• PLC Panels
• Remote I/O unitse
• Control Desks, Local Control Station
• Process Instruments
• Operator, Engineering Workstations
• Software
• Training





Power Demand Controller

Power Demand Controller enables the user to program the threshold values of maximum demand and initiate actions to control load when maximum demand crosses the threshold value. This helps the user to ensure that demand doesn't exceed the sanctioned demand and avoid paying huge penalties. It allows using power up to 110% of plant sanctioned demand to improve plant load factor up to 99.9%.
Predicting all electrical data it controls the Induction furnace to allow the Powerflows within a set point, which makes Induction furnace working efficiently and with High Melting Productivity, it reduces the energy cost. Panel will observe the power utilized by auxiliary load and after calculation, it will transfer the spare power to the furnace. The system operates all the complicated totaling beyond imagination, including a read/write feature in energy meter. It decides the drawn power amount from the grid above Set Demand/ Peak Power without exceeding the Maximum Demand / Peak Power carefully. This will result in Excellent Power Availability and High Melting efficiently.

FEATURES:

• Integration Demand Controller
• Control the Power Demand according to
Day, Night & Peak Power Zone
• Control up to six Induction Furnaces
• Equal power sharing
• Priority Power sharing
• Heat wise power Consumption Data Record
• SMS Facility
• CPP Import Export Control

BENEFITS:

• True utilization of Demand
• Improves Plant Load factor
• More production—High Melting- Reduce Energy Cost
• Better control and utilization of power
• Import-Export power Control

CUSTOMER ADVANTAGES:

• Cost Saving
• Payback in Short Time
• More Production

Energy Optimizer

It is used to have an optimum efficiency of Induction Furnace. Right time switching the M.F. capacitors of Induction Furnace conserves the energy. Operating of Induction Furnace System very close to the Resonance Frequency produces an optimum performance of the furnace.
Energy Optimizer is used to add or remove the M.F. capacitors of Induction Furnace automatically by using Advance Programmable Logic Controller. It continuously monitors the exact requirement of the reactance of the LC tank circuit by adjusting KVAR and thus facilitates to operate the furnace very close to the resonance frequency.

FEATURES:

• It can be installed easily in an Existing System with less time
• Reduce overall Power Consumption &fully utilization of available power
• Improve the Power Factor of the Furnace at all Lining Condition
• Reduce the Melting time and Increase the Productivity
• It increases productivity by 5 to 10 %
• Right time switching ON/OFF MF capacitors will saves energy up to 20 to 25 units per ton
• As it is fully automatic, no manual intervention required to operate add- removal of MF capacitors thus preventing unwanted intermittent delays in managing MF tank capacitors

BENEFITS:

• Cost Saving
• Payback in Short Time
• More Production

Energy Monitoring System

A next generation energy data analytics platform introduced by utilizing optimum quality raw materials and advanced technology for demand side management of energy loads and process parameter monitoring.
BENEFITS:
• Reduction in energy OPEX cost
• No human intervention for data processing & analysis
• Power quality analysis
• Overall equipment efficiency
• Identification & prevention of downtime of assets
• Alarms and triggers for preventive control to avoid loss

Centralized Automation System

Providing high standard protection to your equipment our automation helps to conserve energy & strengthen accurate measures. We are instrumental in providing effective automation with the latest new age melt automation techniques to deliver maximum benefit in foundries and steel plant.
BENEFITS:
• Auto Sintering Cycle.
• Energy Saver.
• Melting Cycle with Power Ramp - DE ramp Control.
• Status & History of Interlocks.
• Monitor & Control of Electrical Parameters.
• Load Cell Interface, Pressure and Temperature Status.
• Control of DM, )(Wier, Pump House, Furnace Hyd. Pump etc.
• Data Logging, SMS, Email of Furnace Parameters.

UPS / Inverter

UPS (Uninterrupted Power Supply)designed with a range from 1kVA — 300kVA to safeguard your equipment in an extreme operating conditions that normally exists in industrial environment.

Power Capacity 1kVA - 300kVA (1-Phase & 3-Phase)
Input Voltage 1 -Phase - 160V - 270V 3 -Phase - 320V - 480V
Output Voltage 1 -Phase - 215V - 240 V (Adjustable) 3 -Phase - 380V - 415V (Adjustable)
Frequency 50 Hz Power Efficiency >90% Voltage Regulation ±1%
DC Operating Voltage 36V/48V/96V/180V/360V Harmonic Distortional < 3%
Protective Features
1) Overload & Short-Circuit Protection
2) Sag & Swell Protection
3) Under Voltage & Over Voltage Protection

Voltage Stabilizer

Voltage Stabilizer designed with a range of 1kVA-500kVA to provide a safe & stable voltage to your critical equipment and also protects from unwanted breakdowns.

Power Capacity 1kVA — 500kVA (1-Phase — 3-Phase))
Input Voltage 1 -Phase - 160V - 270V 3 -Phase - 320V - 480V
Output Voltage 1 -Phase - 215V - 240 V (Adjustable) 3 -Phase - 380V - 415V (Adjustable)
Frequency 47 -63 Hz Power Efficiency >95% Voltage Regulation ±1%
DC Operating Voltage Air & Oil Cooling Correction Time  2 Sec. — 5 Sec.
Protective Features
1) Overload & Short-Circuit Protection
2) Sag & Swell Protection
3) Under Voltage & Over Voltage Protection
4) Automatic Bypass